Michina yeQuanpin yakasanganiswa neyepasi rose tekinoroji yakagadzira inoenderera inopesana neyekudhonza unit kuti ibudise inoshanda zvinorimwa mumiti yechisikigo (mishonga), zvichienderana nehunhu hwechinhu chakabviswa, isu tinogadzira akasiyana siyana akasiyana eiyo countercurrent extraction unit kusangana ne zvinodiwa pakugadzirwa, kungave kudhirowa kwemvura kana organic solvent kudhirowa, isu tinopa nyanzvi yakazara mhinduro.
Ese marudzi ezvirimwa nemhuka uye zvimwe zvechisikigo zvigadzirwa kutorwa:
(1) Miti yakasiyana-siyana yemiti: ginkgo biloba, muti mutsvuku webhinzi, tiger nut, kudzu root, andrographis paniculata, liquorice, acacia, turmeric, ganda remuzambiringa, nyeredzi anise, ginseng, lime uye zvichingodaro.
(2) Zvinotapira zvakasikwa: Luo Han Guo, Stevia, nezvimwe.
(3) Zvinwiwa zvehutano zvigadzirwa, zvinonhuwira: tii, gynostemma, chamomile, honeysuckle, nezvimwe.
(4) Natural pigments: turmeric, safflower yero, tsvuku, bhuruu mudzi, chlorophyll, nezvimwe.
(5) Fodya: fodya, mudzanga, mugumo wefodya, mashanga efodya
(6) Chikafu chehutano: mafuta ehove, shrimp mafuta, nezvimwe.
Inoenderera mberi countercurrent extraction unit inoona yakazara seti yekubatanidzwa kwe electromechanical uye izere otomatiki. Iyo yese seti inoumbwa neyekudyisa michina, solvent yekutsinhanisa kupisa mudziyo, yekubvisa pombi chikamu, mvura inosara separator, slag remover, juice squeezer zvichingodaro. Maererano nezvinodiwa zvinogona kuwedzerwa ne ultrasonic extraction.
1) iyo yese seti yeyuniti otomatiki system ndeye inoenderera, inodzorwa neindasitiri yekudzora muchina, kusanganisira zvinotevera:
Material quantitative kutakura uye kutonga;
Extraction solvent flow and heat exchange tembiricha control;
Extraction process kudziyisa uye kugara tembiricha kutonga;
CIP in-situ yekuchenesa kudzora;
2)Kubatsira nzira yeseti yese
Material quantitative conveying mudziyo;
Residue treatment system: inoumbwa neyakasara squeezer, dryer, organic solvent recovery condenser uye tangi rekuchengetedza, uye residue conveyor, nezvimwewo, sezvinodiwa;
Online flushing system;
Aihwa. | Model specification | Kubvisa chubhu yemukati dhayamita (mm) | Extraction tube chikamu | Extraction chubhu chikamu hurefu hwakazara (m) | Kubvisa huwandu hwehuwandu (L) | Kubvisa huwandu (kg/h) |
1 | NL/3/2 | 300 | 2 | 9 | 630 | 40~120 |
2 | NL/3/3 | 300 | 3 | 13.5 | 945 | 60~180 |
3 | NL/5/4 | 500 | 3 | 13.5 | 2640 | 170~500 |
4 | NL/5/4 | 500 | 4 | 18 | 3500 | 220~680 |
5 | NL/5/5 | 500 | 5 | 22.5 | 4360 | 280~850 |
6 | NL/6/4 | 600 | 4 | 18 | 5080 | 320~970 |
7 | NL/6/5 | 600 | 5 | 22.5 | 6350 | 400~1200 |
8 | NL/6/6 | 600 | 6 | 27 | 7600 | 480~1500 |
9 | NL/8/5 | 800 | 5 | 25 | 12500 | 720~2100 |
10 | NL/8/6 | 800 | 6 | 30 | 15000 | 850~2700 |
11 | NL/8/7 | 800 | 7 | 35 | 17200 | 1000~3000 |
12 | NL/10/6 | 1000 | 5 | 30 | 22500 | 1300~4000 |
13 | NL/10/7 | 1000 | 7 | 35 | 26000 | 1500~5000 |
14 | NL/10/8 | 1000 | 8 | 40 | 3100 | 1800~5500 |
15 | NL/12/7 | 1200 | 7 | 35 | 38500 | 2200~7000 |
16 | NL/12/8 | 1200 | 8 | 40 | 44000 | 2600~8000 |
17 | NL/13/8 | 1200 | 8 | 40 | 51000 | 3000~8700 |
Kuenzaniswa neyechinyakare chirongo kudhirowa, zvakanakira chikamu ichi zvinoenderera, zvakanyanya kushanda nesimba uye kuchengetedza simba.
1) Kuti uwane iyo yese maitiro ekuvharwa anoenderera kugadzirwa
Zvinonyanya kunatsiridza kugadzirwa kwekuita uye yuniti kugona.
Kushanda kuri nyore, kunongoda kusvika kuvashandi vaviri vanoshanda, kuderedza kuwanda kwevashandi, chengetedza mari yekugadzira.
2) Kubvisa pasi pemamiriro ezvinhu e-countercurrent
Deredza huwandu hwekubvisa solvent, ndeye 1 / 2-1 / 3 yemaitiro echinyakare ekubvisa, kuderedza basa rekuseri chiteshi kusefa, kupatsanura, kuisa pfungwa, kuchengetedza simba, kuderedza mutengo wekugadzira.
Kubatana pakati pe solvent uye zvinhu zvakakwana, uye kuwedzera kwekuwedzera kunowedzerwa ne5-20%.
3) Akashongedzerwa otomatiki dregs discharge mudziyo
Gadzirisa dambudziko rekuti hazvisi nyore kuti madhiri abude mutangi rekubvisa, kudzivirira kuchenesa kwekugadzira uye zvinhu zvisina kuchengeteka.
4) Inotsigira dregs yekuomesa muchina kana solvent kuomesa uye kudzokorodza system.
Mushure mekuomesa madhiri emvura ye50-70%, gadzirisa goho, kuderedza marara.
Sveta madhiri akaomeswa muomesa, iyo yasara solvent evaporation, muiyo condenser recycling kushandiswazve, kuderedza kutambisa kwezvinonyungudutsa, kunatsiridza hupfumi, uye inobatsira kuchengetedzwa kwezvakatipoteredza.
5) Inogona kuita kuti tekinoroji yekubvisa tekinoroji itambe zvachose
Nguva yekuchera yakapfupikiswa zvakanyanya, nezve 1/5-1/20 yezvakajairika kudhirowa;
Tembiricha yekubvisa inoderedzwa ne 20-30 ℃, iyo inobatsira kubviswa kwezvinopisa-sensitive zvinodhaka zvikamu, kuderedza zviri mukati metsvina, kuderedza kushandiswa kwesimba.
Kutora kuwedzera kwakawedzera ne5-30%.
6) ultrasonic countercurrent extractor uye multifunctional extraction tank performance comparison table:
Countercurrent Extractor (Ultrasonic) | Matangi ekuchera | Matangi ekuchera |
Kushanda Nheyo | Continuous countercurrent extraction | Pakati pepakati, kushungurudzika |
Extraction Characteristics | Chengetedza musiyano wekusimbisa pakati pezvinhu uye mvura kutorwa kwakazara | Concentration musiyano pakati pezvinhu uye mvura inoenda ku zero leaching simba harina kusimba |
Maneuvers | Kushanda otomatiki | Kunyanya kushandiswa kwemaoko |
Extraction rate | 90-97 muzana | 70-85 muzana |
Extraction yekugara nguva | 50% yakaderera pane yekubvisa tangi | Intermittent |
Liquid-solid ratio | Kuma8:1 | Kupfuura 15:1 |
Material stacking | Hapana kuvaka-up | Stacking |
Inoenderera mberi countercurrent extraction unit inoona yakazara seti yekubatanidzwa kwe electromechanical uye izere otomatiki. Iyo yese seti inoumbwa neyekudyisa michina, solvent heat exchange mudziyo, yekubvisa chubhu chikamu, liquid-slag separator, slag extractor, juice squeezer zvichingodaro. Zvinoenderana neakasiyana-siyana zvinonyungudutsa, yakakamurwa kuita U-type extractor uye pipeline extractor, iyo inogona kuwedzerwa ne ultrasonic extraction maererano nezvinodiwa; iyo yakavakirwa-mukati spiral propulsion chimiro chechikamu chekubvisa pombi chinogona kugadzirwa sechinhu chimwe chete chinotenderera chinosanganiswa kana kaviri spiral kusanganisa propeller zvinoenderana nemhando dzakasiyana dzezvinhu; iyo thermostatic bhachi yakagadzirwa nepamusoro-soro SUS304 honeycomb ndiro, uye chikamu chekunze chejasi chakavharidzirwa nePU kana girazi mvere, uye chikamu chekunze chakagadzirwa neSUS304 simbi isina tsvina, inoita kuti muchina wose uve nehutsanana uye wakanaka.
1) iyo otomatiki sisitimu yeseti inoenderera, inodzorwa neindasitiri yekudzora muchina, kusanganisira zvinotevera:
Quantitative kuendesa uye kutonga kwezvinhu;
Extraction solvent flow and heat exchange tembiricha control;
Extraction process kudziyisa uye kugara tembiricha kutonga;
CIP in-situ yekuchenesa kudzora;
2)Kubatsira nzira yeseti yese
Material quantitative conveying mudziyo;
Residue treatment system: inoumbwa neyakasara squeezer, dryer, organic solvent recovery condenser uye tangi rekuchengetedza, uye residue conveyor, nezvimwewo, sezvinodiwa;
Online flushing system;